{"id":9335,"date":"2024-03-06T09:44:44","date_gmt":"2024-03-06T09:44:44","guid":{"rendered":"https:\/\/www.controlceramics.com\/?p=9335"},"modified":"2024-03-06T10:16:04","modified_gmt":"2024-03-06T10:16:04","slug":"mise-en-oeuvre-dun-systeme-de-vision-industrielle-dans-le-domaine-de-la-ceramique","status":"publish","type":"post","link":"https:\/\/www.controlceramics.com\/fr\/mise-en-oeuvre-dun-systeme-de-vision-industrielle-dans-le-domaine-de-la-ceramique\/","title":{"rendered":"Syst\u00e8me de vision industrielle chez Living Ceramics"},"content":{"rendered":"

L’installation d’un syst\u00e8me de vision industrielle dans l’usine de broyage de Living Ceramics a permis de faire un pas en avant dans ses op\u00e9rations et d’am\u00e9liorer consid\u00e9rablement l’efficacit\u00e9 et la qualit\u00e9.<\/span><\/p>\n

L’objectif principal de ce projet \u00e9tait de mettre en \u0153uvre une solution de vision industrielle pour la d\u00e9tection de l’alignement de pi\u00e8ces c\u00e9ramiques avec relief.<\/b>La machine est con\u00e7ue pour discriminer et classer les pi\u00e8ces bonnes et d\u00e9fectueuses avant qu’elles ne soient mont\u00e9es, apr\u00e8s un simple param\u00e9trage de la machine par l’op\u00e9rateur en fonction de chaque mod\u00e8le et de chaque relief.<\/span><\/p>\n

Le syst\u00e8me de vision industrielle, compos\u00e9 de deux cam\u00e9ras haute r\u00e9solution et d’un contr\u00f4leur KEYENCE 3-core, a \u00e9t\u00e9 mont\u00e9 sur une structure m\u00e9tallique con\u00e7ue sur mesure pour la ligne de meulage. Cela a permis de r\u00e9gler de mani\u00e8re optimale les cam\u00e9ras et l’\u00e9clairage en fonction des besoins de d\u00e9tection.<\/span><\/p>\n

Le syst\u00e8me permet la d\u00e9tection automatique des pi\u00e8ces pour le traitement des images en temps r\u00e9el, gr\u00e2ce \u00e0 un encodeur et un capteur de haute pr\u00e9cision install\u00e9s sur la ligne.<\/span><\/p>\n

La d\u00e9tection automatique des pi\u00e8ces, gr\u00e2ce \u00e0 un codeur et \u00e0 un capteur de haute pr\u00e9cision, a permis le traitement des images en temps r\u00e9el. En outre, un panneau de contr\u00f4le a \u00e9t\u00e9 mis en place avec une IHM avanc\u00e9e de Control Ceramics qui facilite le param\u00e9trage par l’op\u00e9rateur des valeurs n\u00e9cessaires pour que le syst\u00e8me classe automatiquement les pi\u00e8ces en fonction des d\u00e9fauts d\u00e9tect\u00e9s, et la notification des probl\u00e8mes au moyen de signaux lumineux.<\/span><\/p>\n

Plusieurs travaux ont \u00e9t\u00e9 r\u00e9alis\u00e9s, mais c’est surtout la symbiose des deux \u00e9quipes (Ingesom – Living Ceramics) qui a permis de mener \u00e0 bien chaque \u00e9tape du projet : <\/span><\/p>\n

\u00c9tude d’ing\u00e9nierie et documentation technique<\/b>Nous r\u00e9alisons une \u00e9tude d’ing\u00e9nierie pour comprendre les exigences sp\u00e9cifiques du client et documenter toutes les sp\u00e9cifications techniques n\u00e9cessaires \u00e0 la mise en \u0153uvre du syst\u00e8me.<\/span><\/p>\n

Essai pilote dans une usine de production<\/b> avec des cam\u00e9ras pour valider l’ad\u00e9quation de la solution.<\/span><\/p>\n

Programmation et configuration du syst\u00e8me de vision<\/b>Des algorithmes avanc\u00e9s ont \u00e9t\u00e9 d\u00e9velopp\u00e9s pour assurer une d\u00e9tection pr\u00e9cise et rapide des pi\u00e8ces d\u00e9fectueuses.<\/span><\/p>\n

Programmation PLC et HMI<\/b>Nous avons configur\u00e9 l’automate pour qu’il interagisse efficacement avec le syst\u00e8me de vision et pour qu’il utilise une balise lumineuse afin d’avertir l’op\u00e9rateur en cas de d\u00e9tection d’une pi\u00e8ce d\u00e9fectueuse. En outre, nous avons programm\u00e9 une IHM de 10 pouces pour faciliter l’interaction de l’op\u00e9rateur avec le syst\u00e8me de vision.<\/span><\/p>\n

Installation du nouveau panneau de contr\u00f4le<\/b>Nous avons install\u00e9 un nouveau panneau de commande pour abriter le contr\u00f4leur et l’automate, en veillant \u00e0 ce que tous les composants soient int\u00e9gr\u00e9s de mani\u00e8re s\u00fbre et efficace.<\/span><\/p>\n

Essais en usine et mise en service<\/b>Nous effectuons des tests rigoureux en usine pour nous assurer que le syst\u00e8me fonctionne correctement avant sa mise en \u0153uvre. Une fois les tests termin\u00e9s avec succ\u00e8s, nous avons proc\u00e9d\u00e9 \u00e0 la mise en service de l’installation de broyage.<\/span><\/p>\n

Formation des op\u00e9rateurs<\/b>Nous avons dispens\u00e9 une formation compl\u00e8te aux op\u00e9rateurs afin qu’ils soient parfaitement form\u00e9s \u00e0 la gestion efficace du syst\u00e8me.<\/span><\/p>\n

Nous appr\u00e9cions l’\u00e9troite collaboration entre notre \u00e9quipe et celle de Living Ceramics. <\/span><\/p>\n

Le syst\u00e8me de vision industrielle a consid\u00e9rablement am\u00e9lior\u00e9 l’efficacit\u00e9 de leurs processus de production, ce qui leur permet d’offrir \u00e0 leurs clients des produits de la plus haute qualit\u00e9.<\/span><\/p>\n","protected":false},"excerpt":{"rendered":"

L’installation d’un syst\u00e8me de vision industrielle dans l’usine de broyage de Living Ceramics a permis de faire un pas en avant dans ses op\u00e9rations et d’am\u00e9liorer consid\u00e9rablement l’efficacit\u00e9 et la qualit\u00e9. L’objectif principal de ce projet \u00e9tait de mettre en \u0153uvre une solution de vision industrielle pour la d\u00e9tection de l’alignement de pi\u00e8ces c\u00e9ramiques avec […]<\/p>\n","protected":false},"author":4,"featured_media":9330,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[49],"tags":[53,61,71],"class_list":["post-9335","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-actualites","tag-systeme-de-controle","tag-systeme-mes","tag-vision-artificielle"],"acf":[],"yoast_head":"\r\nSyst\u00e8me de vision industrielle chez Living Ceramics - Control Ceramics<\/title>\r\n<meta name=\"description\" content=\"Augmentez l'efficacit\u00e9 et la qualit\u00e9 de votre usine de c\u00e9ramique gr\u00e2ce \u00e0 un syst\u00e8me de vision industrielle pour la 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