The need to digitalize the differential pressure control of their plant filters was identified to improve data traceability and centralize information in a single monitoring system. Until then, monitoring required local manual readings, with no historical record or integrated alarm system.
Technical challenge
The project required designing a complete data acquisition architecture for 10 industrial filters, from the installation of measuring equipment to integration into the existing control system.
The goal was to ensure reliability, traceability, and centralized visualization of differential pressures, with a scalable solution for future digitalization needs.
A turnkey solution was needed that included electrical engineering, hardware, software, and commissioning, with complete integration into the existing Control Ceramics ecosystem.
Solution
Ingesom Sistemas de Digitalización designed and executed the implementation of the Differential Pressures module of Control Ceramics with complete technical scope.
Engineering and execution
– Specialized electrical design for signal acquisition in the 10 filters
– Complete installation: channeling, wiring, and differential pressure transmitters
– Dedicated industrial PC server for real-time data collection
Control Ceramics software configured
– Intuitive graphic screens to monitor each filter
– Historical record with access to behavior trends
– Configurable alarm system for predictive maintenance
– Complete tests and on-site validation
Results achieved
– Total centralization of data from the 10 filters in Control Ceramics
– Real-time monitoring from the control room
– Advanced technical analysis with historical record for early detection
– Perfect integration with other modules already in operation
– Increased efficiency